Hypercraft Introduces the Latest Evolution of Its HyperPack Battery System
July 18, 2025 – Provo, UT – Hypercraft, a leading innovator in electric and hybrid powertrain technology, today announced the latest evolution of its HyperPack modular battery system, a thoughtfully refined energy platform featuring key enhancements in power efficiency, thermal performance, structural durability, and integrated safety. Designed for use across performance, marine, and defense applications, the updated HyperPack delivers even greater reliability and versatility in demanding environments.
*Battery cells shown with logo are for marketing purposes only and will not reflect final production design.
HyperPack Key Updates and Innovations
Smarter Power, Built to Last
HyperPack is tuned for optimized power delivery that enhances efficiency, extends battery life, and ensures dependable performance across demanding applications. At the module level, current collector assemblies are upgraded with automation-bonded nickel current collectors and laser-welded collector plates, allowing for the thermal transfer and high peak current required in our Power configurations. This new update at the module level enhances robust output and long-term system health.
Cool Under Pressure
A newly designed cold plate and use of thermal interface materials boost coolant flow and thermal dissipation, maintaining peak performance even under extreme loads and harsh environments.
Advanced Safety, Built-In
HyperPack features advanced integrated safety systems designed to keep you and your vehicle protected. Its real-time VOC (volatile organic compound) detection continuously monitors for early warning signs of battery issues, helping to prevent fires or hazardous leaks before they occur. Alongside this, a high-precision G-force sensor detects impacts up to 24Gs from all directions, monitoring pack health and integrity during collisions or extreme driving conditions.
Engineered for resilience and high performance,
HyperPack combines aerospace-grade aluminum casings to create a lightweight, impact-resistant shell. Inside, a custom foam structure is optimized for shock absorption and thermal stability, protecting every cell under extreme conditions. The result: a battery pack built not just to perform, but to endure.
Manufactured for Excellence
Enhanced automated processes, like capacitive discharge welding with individual weld verification and more uniform foam application, ensure unmatched consistency, reliability, and quality in every unit.
Modular to Meet Your Need
The Hyperpack battery system is modular in nature, providing customers a battery solution that meets their space, power, and range requirements. Power or Energy options offer cell and series and parallel configurations to meet the needs of your specific application. And Hypercraft offers multiple sizes of its standard battery packs to fit your space requirements with custom development available.
Built for What’s Next
Whether your vehicle application is tearing up the track, pushing limits off-road, making waves, or defending nations and communities, HyperPack is designed to meet the toughest demands. With improved IP ratings, superior shock resistance, and seamless system integration, it’s ready for any challenge.
“At Hypercraft, we believe the future of electrification depends on smarter, more adaptable energy platforms. The new HyperPack delivers on that vision — combining advanced safety, scalable design, and rugged performance to meet the diverse demands of our customers across performance, marine, and defense sectors..”
– Jake Hawksworth, CEO of Hypercraft
